First article inspection quickly create your ballooned drawings and fai forms with discus. Inspecting a preproduction sample confirms whether or not the part meets all engineering, design and specification requirements. Depending on the inspection capability, the type of product and the governing specification, a first article inspection may be conducted by an approved 2nd party supplier that is a dimensional metrology. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. Fai first article inspection jesse garant metrology center. This procedure is not applicable to standard catalog hardware or deliverable software. Our deliverable includes the numbered drawing and documents in pdf format and the completed report as an excel or pdf file. How to set up a first article inspection procedure bizfluent. Part number part number when delivered to engineering drawing requirements. Supplier first article inspection document number wi0036 version 1. Sqr011 supplier first article inspection assessment checklist. Inspection procedure in addition to routine checks for each use, ppe should regularly undergo a detailed.
Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Supplier first article inspection assessment checklist rev a page 1 of 3 task guide supplier first article inspection assessment checklist revised 30 november 2016 the intent of this guide is to give. First article inspection service on all pcb assembly. Specifically designed to enable you to organize an intelligent tdp, discus quickly captures all the requirements. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn. Because of the thoroughness of the fai, subsequent random inspections of manufactured. The seller shall perform a first article inspection on pearson electronics. The seller shall perform a first article inspection on pearson electronics controlled drawings and specifications unless otherwise specified by the purchase order or sow. Change letter or edition and issue of the part number, as applicable. The supplier needs to demonstrate that tool and test equipment is capable of meeting applicable. As9102 first article inspection procedure jnf specialties. First article inspection is an essential part of quality control in manufacturing. As9102 aerospace first article inspection requirement invoked by as9100 7.
Supplier first article inspection assessment checklist rev a page 3 of 3 checklist question what to look for. Prime contractors in the aviation, space and defense industries flowdown the requirements of. Provide instructions to suppliers and lord personnel for the documentation and submittal of first article inspection reports when required by the purchase order or inspection procedure requirements. The purpose of this standard is to provide a consistent documentation requirement. These days one almost always exists since everything is designed in cad and is very often manufactured via cam technology such as cnc machining or some other computer controlled or robotic process. Ppe inspection inspection procedure id s, id l and rig 120315 14.
The 1st article inspection is the process used by the aerospace industry that would require a supplier to validate document and provide. Using an automated first article inspection system ensures 100% of the parts are inspected, and could eliminate problems. These records may be stored electronically in a controlled and secure. Supplier first article inspection assessment checklist assessment of a triumph aerostructures, llc and triumph aerostructures tulsa, llc suppliers first article inspection fai process rev a, 30 nov 2016 page 4 of 4 general notes. A complete verification that the article being inspected complies with the requirements identified in engineering drawings, specifications, and purchase order as well as any other applicable design requirements. Any modern modelbased inspection software systems should have. Preferred format for the first article inspection report fair is form f008. Inspection procedure in addition to routine checks for each use, ppe should regularly undergo a detailed inspection by a competent person. In a recent returnoninvestment roi study at a mediumsize cm, it was shown that cost savings could be achieved by automating the first article inspection process. Instructions first article inspection fai report for form mdc 1016 1. The first article inspection fai procedure provides instruction on conducting first article inspections and the method of documenting a first article inspection. Supplier first article inspection assessment checklist assessment of a triumph aerostructures, llc and triumph aerostructures tulsa, llc suppliers first article inspection fai process rev a, 30 nov. Product accountability raw material, special process, functional testing.
Asensjac9102 revision a aerospace first article inspection requirement 8. First article inspection just in time computer tomography for measuring components the first article inspection report determines whether the corresponding tool can be released for production. Faqs updated 19 february 2015 the 9102 standard is used to standardize the documentation of first. Establish a process to extract the applicable dpd design characteristics. First article inspection example ballooning an engineering drawing while. The purpose of this procedure is to define the requirements and relevant responsibilities concerning the process of first article inspection fai for. As9102 revision a first article inspection report form. First article inspection in manufacturing calls for the acquisition of dimensions on parts of various shapes and complexity, potentially performed in any kind of environment. The use of inspection as a means to detect the presence of pests in, or to. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014. Apr 27, 2016 the part inspection will then either approve the production to start or stop production and require more adjustment to bring the part into specification which would then require another 1st piece inspection. Prior to completion of the accompanying forms, the user shall check to ensure that.
First article inspection fai of manufactured parts creaform. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. Frequently used in the aerospace, medical device and automotive industries, fai reports are becoming a standard process to ensure quality and. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Fast first article inspection begins with a cad model. The fai package shall include the fai form, annotated drawing, and all. First article inspection fai of manufactured parts.
As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel forms included no need to additionally purchase as9102 provider. Any deviations from drawings shall be highlighted in section 8 first article inspection noncompliances and where applicable a request for deviation rfd concession shall be approved by cdnz prior to. Extract the dpd design characteristics required for product realization. I acknowledge that i have read and adhered to microscans first article procedure and the above mention part is fully compliant to the drawing and the appropriate process documentation is attached. Inspection can be used as a risk management procedure. Pgq4995 first article inspection fai controle premier article effectue par le. Traditional first article inspection jobs begin by numbering the drawing and generating the report template. Part number part number when delivered to engineering drawing.
First article inspection supplier printed copies are for reference only. Our deliverable includes the numbered drawing and documents in pdf format and the completed report as an excel or pdf. First article inspection is typically called for in a purchase order contract between the producer and buyer of a manufactured article. Asensjac9102 revision a aerospace first article inspection. Today, modelbased inspection with a modern metrology platform is the solution. If you require more accurate inspection, we can ship the first article board to you so that you can carry out inspection in your own workshop. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. How to perform first article inspections in under 10 minutes. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. Part name nomenclature of the article listed in block 2. Task guide supplier first article inspection assessment checklist. Provide instructions to suppliers and lord personnel for the documentation and submittal of first. Once first article circuit board comes out, you have 2 options to implement their first article approval. In a recent returnoninvestment roi study at a mediumsize cm, it was shown.
Due to its impressive portability, the handyscan 3d can perform the acquisition directly in the metrology lab but also on the customers site, on a production floor or. As9102 first article inspection report fair guidelines. Faqs updated 19 february 2015 the 9102 standard is used to standardize the documentation of first article inspection fai in aviation, space, and defense. As9102 first article inspection procedure provides precise conformance to as9102 aerospace standard ms word and ms excel. Fairs from suppliers and subcontractors may use f008 or user. First article inspection service on all pcb assembly orders. You may reference the procedure, internal specification, internal report, etc. Isr systems first article inspection per as9102 training updated 462011 first article inspection requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. If additional pages are needed, a second page should be used identical to the first except that the character numbers should carried over to the next page.
The value of the first article inspection is to validate that the product realization processes. Reference number that identifies the first article inspection report fair. Guide dutilisation du formulaire first article inspection fai. First article inspection kit according to sae as9102.
The document is intended to guide how this is achieved. First article inspection 9102b updated faqs page 1 revision date. Yes na fixed process documentation attached reference honeywell e. First article inspection in manufacturing calls for the acquisition of dimensions on parts of various shapes and complexity, potentially performed in any kind. For basic check and inspection, we can email you images of first article board. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Requirements as9102 rev a aerospace first article inspection requirement invoked by as9100. The part inspection will then either approve the production to start or stop production and require more adjustment to bring the part into specification which would then require another 1st piece.
Available for download link will be provided in my complianceonline section. Ibm pcb first article inspection fai template ibm integrated supply chain. If the procedure is listed, then the requirement is a redundant paper exercise and not value added. Lets say you have a generic product development, first article inspection or supplier development process.
The report of the first article inspection must be submitted to rel for. The standard covers processes from manufacturing small electrical components to large structural. The organizations system shall provide a process for the inspection, verification, and documentation of a. All drawing features are numbered as well as any change orders, parts lists, data sheets or other documentation.
Petzl recommends an inspection every 12 months and after any exceptional event in the life of the product. Task guide supplier first article inspection assessment. Supplier first article inspection document number version. The company shall perform first article inspection fai on items that represent the production process. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks.